tire pressure SUZUKI GRAND VITARA 2002 2.G Service Workshop Manual

YH4
GRAND
VITARA
1. Wear indicator
MAINTENANCE AND LUBRICATION 0B-17
ITEM 6-6
Tire Inspection and Rotation
1) Check tires for uneven or excessive wear, or damage.
If defective, replace.
Refer to Section 3 for details.
2) Check inflating pressure of each tire and adjust pressure to
specification as necessary.
Refer to Section 3F for details.
NOTE:

Tire inflation pressure should be checked when tires are
cool.

Specified tire inflation pressure should be found on tire
placard or in owner's manual which came with the vehicle.
3) Rotate tires.
For details, refer to Section 3F.
ITEM 6-7
Wheel Discs Inspection
Inspect each wheel disc for dents, distortion and cracks. A disc in
badly damaged condition must be replaced.
Wheel Bearing Inspection
1) Check front wheel bearing for wear, damage, abnormal noise or
rattles. For details, refer to Section 3D.
2) Check rear wheel bearing for wear, damage, abnormal noise or
rattles. For details, refer to Section 3E.

YH4
GRAND
VITARA
3
STEERING, SUSPENSION, WHEELS AND TIRES 3-1
GENERAL DIAGNOSIS3-1 . . . . . . . . . . . . . . . . .
Diagnosis Table 3-1. . . . . . . . . . . . . . . . . . . . . .
TIRE DIAGNOSIS3-6 . . . . . . . . . . . . . . . . . . . . . .
Irregular and / or Premature Wear 3-6. . . . . . .
Wear Indicator 3-6. . . . . . . . . . . . . . . . . . . . . . . Radial Tire Waddle 3-6. . . . . . . . . . . . . . . . . . .
Radial Tire Lead 3-8. . . . . . . . . . . . . . . . . . . . . .
VIBRATION DIAGNOSIS3-8 . . . . . . . . . . . . . . .
SECTION 3
STEERING, SUSPENSION, WHEELS AND TIRES
DIAGNOSIS3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT END ALIGNMENT3A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER STEERING SYSTEM3B1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR BAG STEERING WHEEL AND COLUMN3C1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT SUSPENSION3D-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR SUSPENSION3E-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WHEELS AND TIRES3F-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTENTS
GENERAL DIAGNOSIS
Since the problems in steering, suspension, wheels and tires involve several systems, they must all be considered
when diagnosing a complaint. To avoid using the wrong symptom, always road test the vehicle first.
Proceed with the following preliminary inspections and correct any defects which are found.
1) Inspect tires for proper pressure and uneven wear.
2) Raise vehicle on a hoist and inspect front and rear suspension and steering system for loose or damaged parts.
3) Spin front wheel. Inspect for out-of-round tires, out-of-balance tires, bent rims, loose and / or rough wheel bear-
ings.
DIAGNOSIS TABLE
ConditionPossible CauseCorrection
Vehicle Pulls (Leads)
Mismatched or uneven tires.

Tires not adequately inflated.

Broken or sagging springs.

Radial tire lateral force.

Disturbed front end alignment.

Disturbed rear axle alignment.

Brake dragging in one road wheel.

Loose, bent or broken front or rear
suspension parts.Replace tire.
Adjust tire pressure.
Replace spring.
Replace tire.
Check front end alignment.
Check rear axle alignment.
Repair front brake.
Tighten or replace suspension part.

YH4
GRAND
VITARA
3-2 STEERING, SUSPENSION, WHEELS AND TIRES
ConditionPossible CauseCorrection
Abnormal or
Excessive Tire Wear
Sagging or broken springs.

Tire out of balance.

Disturbed front end alignment.

Faulty shock absorber.

Hard driving.

Overloaded vehicle.

Tires not rotating.

Worn or loose road wheel bearings.

Wobbly wheel or tires.

Tires not adequately inflated.Replace spring.
Adjust balance or replace tire.
Check front end alignment.
Replace shock absorber.
Replace tire.
Replace tire.
Replace or rotate tire.
Replace wheel bearing.
Replace wheel or tire.
Adjust the pressure.
Wheel Tramp
Blister or bump on tire.

Improper shock absorber action.Replace tire.
Replace shock absorber.
Shimmy, Shake or
Vibration
Tire or wheel out of balance.

Loose wheel bearings.

Worn tie rod ends.

Worn lower ball joints.

Excessive wheel runout.

Blister or bump on tire.

Excessively loaded radial runout of
tire / wheel assembly.

Disturbed front end alignment.

Loose or worn tie-rod end.

Loose steering gear case bolts.Balance wheels or replace tire and /
or wheel.
Replace wheel bearing.
Replace tie rod end.
Replace front suspension control
arm.
Repair or replace wheel and / or tire.
Replace tire.
Replace tire or wheel.
Check front end alignment.
Tighten or replace tie-rod end.
Tighten case bolts.
Hard Steering
Bind in tie rod end ball studs or
lower ball joints.

Disturbed front end alignment.

Rack and pinion not properly adjusted.
(if equipped with manual steering gear
case)

Tire not adequately inflated.

Bind in steering column.

Low fluid level, loose drive belt or
malfunction of power steering system.
(if equipped with P / S)Replace tie rod end or front
suspension control arm.
Check front end alignment.
Check and adjust steering gear box.
Inflate tires to proper pressure.
Repair or replace.
Check and correct.

YH4
GRAND
VITARA
STEERING, SUSPENSION, WHEELS AND TIRES 3-3
ConditionPossible CauseCorrection
Too Much Play in
Steering
Wheel bearings worn.

Loose steering gear case bolts.

Rack and pinion not properly adjusted.
(if equipped with manual steering gear
case)

Worn steering shaft joints.

Worn tie rod ends or tie rod
inside ball joints.

Worn lower ball joints.Replace wheel bearing.
Tighten.
Check and adjust rack and pinion
torque.
Replace joint.
Replace tie rod end or steering
gear case.
Replace front suspension control
arm.
Poor Returnability
Bind in tie rod end ball studs.

Bind in ball joints.

Bind in steering column.

Poorly lubricated rack and pinion.
(if equipped with manual steering gear
case)

Disturbed front end alignment.

Rack and pinion not properly adjusted.
(if equipped with manual steering gear
case)

Tires not adequately inflated.Replace tie rod end.
Replace ball joint.
Repair or replace.
Check, repair or lubricate rack and
pinion.
Check and adjust front end
alignment.
Check and adjust rack and pinion
torque.
Adjust pressure.
Steering Noise
(Rattle or Chuckle)
Loose bolts and nuts.

Broken or otherwise damaged wheel
bearings.

Worn or sticky tie rod ends.

Rack and pinion not properly adjusted.
(if equipped with manual steering gear
case)Retighten.
Replace.
Replace.
Check and adjust rack and pinion
torque.
Abnormal Noise,
Front End
Worn, sticky or loose tie rod
ends, lower ball joints, tie rod
inside ball joints or drive shaft
joints.

Damaged shock absorbers, struts
or mountings.

Worn control arm bushings.

Loose stabilizer bar.

Loose wheel nuts.

Loose suspension bolts or nuts.

Broken or otherwise damaged
wheel bearings.

Broken suspension springs.

Poorly lubricated or worn strut
bearings.Replace tie rod end, control arm,
steering gear case or drive shaft
joint.
Replace or repair.
Replace.
Tighten bolts or replace bushes.
Tighten wheel nuts.
Tighten suspension bolts or nuts.
Replace wheel bearing.
Replace spring.
Lubricate or replace strut bearing.

YH4
GRAND
VITARA
3-4 STEERING, SUSPENSION, WHEELS AND TIRES
ConditionPossible CauseCorrection
Wander or Poor
Steering Stability
Mismatched or uneven tires.

Loose ball joints and tie rod
ends.

Faulty shock absorbers / struts or
mounting.

Loose stabilizer bar.

Broken or sagging springs.

Rack and pinion not properly adjusted.
(if equipped with manual steering
gear case)

Disturbed front end alignment.Replace tire or inflate tires to
proper pressure.
Replace suspension control arm or
tie rod end.
Replace absorber / strut or repair
mounting.
Tighten or replace stabilizer bar or
bushes.
Replace spring.
Check or adjust rack and pinion
torque.
Check and adjust front end alignment.
Erratic Steering when
Braking
Worn wheel bearings.

Broken or sagging springs.

Leaking wheel cylinder or caliper.

Warped discs.

Badly worn brake linings.

Drum is out of round in some brakes.

Wheel tires are inflated unequally.

Defective wheel cylinders.

Disturbed front end alignment.Replace wheel bearing.
Replace spring.
Repair or replace wheel cylinder or
caliper.
Replace brake disc.
Replace brake shoe lining.
Replace brake drum.
Inflate tires to proper pressure.
Replace or repair wheel cylinder.
Check front end alignment.
Low or Uneven Trim
Height
Right-to-left trim height
(H) difference should be
within 15 mm (0.6 in.)
with curb weight.
*Same with rear side.
Broken or sagging springs.

Overloaded.

Incorrect springs.Replace spring.
Check loading.
Replace spring.
Ride Too Soft
Faulty shock absorber or struts.Replace shock absorber or strut.
Suspension Bottoms
Overloaded.

Faulty shocks or struts.

Incorrect broken or sagging springs.Check loading.
Replace shock absorber or strut.
Replace spring.

YH4
GRAND
VITARA
[A]
[B]

Hard Cornering

Under-Inflation

Lack of Rotation
Incorrect Wheel Alignment

Tire Construction Non-Uniformity

Wheel Heavy Acceleration [A] [B]
3-6 STEERING, SUSPENSION, WHEELS AND TIRES
TIRE DIAGNOSIS
IRREGULAR AND / OR PREMATURE WEAR
Irregular and premature wear has many possible causes. Some of
them are: incorrect inflation pressures, lack of tire rotation, driving
habits, improper alignment.
If the following conditions are noted, rotation is in order:
1. Front tire wear is different from rear.
2. Uneven wear exists across the tread of any tire.
3. Left front and right front tire wear is unequal.
4. Left rear and right rear tire wear is unequal.
5. There is cupping, flat spotting, etc.
A wheel alignment check is in order if the following conditions are
noted:
1. Left front and right front tire wear is unequal.
2. Wear is uneven across the tread of any front tire.
3. Front tire treads have scuffed appearance with ªfeatherº edges
on one side of tread ribs or blocks.
WEAR INDICATOR
The original equipment tires have built-in tread wear indicators to
show when tires need replacement. These indicators will appear as
12 mm (0.47 in.) wide bands when the tire tread depth becomes 1.6
mm (0.063 in.). When the indicators appear in 3 or more grooves
at 6 locations, tire replacement is recommended.
RADIAL TIRE WADDLE
Waddle is side to side movement at the front and / or rear of the ve-
hicle. It is caused by the steel belt not being straight within the tire.
It is most noticeable at low speed, 8 to 48 km / h (5 to 30 mph). It is
possible to road test a vehicle and tell on which end of the vehicle
the faulty tire is located. If the waddle tire is on the rear, the rear end
of the vehicle will shake from side to side or ªwaddleº. From the driv-
er's seat it feels as though someone is pushing on the side of the
vehicle. If the faulty tire is on the front, the waddle is more visual.
The front sheet metal appears to be moving back and forth and the
driver feels as though he is at the pivot point in the vehicle.
Waddle can be quickly diagnosed by using a Tire Problem Detector
(TPD) and following the equipment manufacturer's recommenda-
tions.
If a TPD is not available, the more time consuming method of sub-
stituting known good tire / wheel assemblies on the problem vehicle
can be used as follows:

YH4
GRAND
VITARA
INFLATE TIRES TO
RECOMMENDED PRESSURE
ROAD TEST VEHICLE ON LEVEL
UNCROWNED ROAD IN
BOTH DIRECTIONS
SWITCH FRONT TIRES
SIDE TO SIDE AND
ROAD TEST AGAIN
LEADS IN SAME
DIRECTIONLEAD CORRECTED
IF ROUGHNESS RESULTS,
REPLACE TIRESLEAD REVERSES
DIRECTION
PUT TIRES BACK IN
ORIGINAL POSITION
AND CHECK ALIGNMENTINSTALL A KNOWN GOOD TIRE ON
ONE FRONT SIDE
LEAD CORRECTED
REPLACE TIRELEAD REMAINS
INSTALL A KNOWN GOOD TIRE IN
PLACE OF OTHER FRONT TIRE
LEAD CORRECTED
REPLACE TIRELEAD REMAINS
KNOWN GOOD TIRES ARE NOT GOOD
STEERING, SUSPENSION, WHEELS AND TIRES 3-7
1. Ride vehicle to determine if the waddle is coming from the front
or rear.
2. Install tires and wheels that are known to be good (on similar ve-
hicle) in place of those on the offending end of the vehicle. If the
waddle cannot be isolated to front or rear, substitute the rears.
3. Road test again. If improvement is noted, install originals one at
a time until offender is found. If no improvement is noted, install
known good tires in place of all four. Then install originals one
at a time until offender if found.

YH4
GRAND
VITARA
3-8 STEERING, SUSPENSION, WHEELS AND TIRES
RADIAL TIRE LEAD
ªLeadº is the deviation of the vehicle from a straight path on a level
road with no pressure on the steering wheel.
Lead is usually caused by:
1) Incorrect alignment.
2) Uneven brake adjustment.
3) Tire construction.
The way in which a tire is built can produce lead in a vehicle. An ex-
ample of this is placement of the belt. Off center belts on radial tires
can cause the tire to develop a side force while rolling straight down
the road. If one side of the tire is a little larger diameter than the oth-
er, the tire will tend to roll to one side. This will develop a side force
which can produce vehicle lead.
The procedure on previous page should be used to make sure that
front alignment is not mistaken for tire lead.
1) Part of the lead diagnosis procedure is different from the tire
rotation pattern currently in the owner's and service manuals. If
a medium to high mileage tire is moved to the other side of the
vehicle, be sure to check that ride roughness has not developed.
2) Rear tires will not cause lead.
VIBRATION DIAGNOSIS
Wheel unbalance causes most of the highway speed vibration
problems. If a vibration remains after dynamic balancing, it can be
caused by three things.
1) Tire runout.
2) Wheel runout.
3) Tire stiffness variation.
Measuring tire and / or wheel free runout will uncover only part of the
problem. All three causes, known as loaded radial runout, must be
checked by using a Tire Problem Detector (TPD). If a TPD is not
available, the more time consuming method of substituting known
good tire and wheel assemblies on the problem vehicle can be
used.

YH4
GRAND
VITARA
3A-2 FRONT END ALIGNMENT
CAMBER
Camber is the tilting of the front wheels from the vertical, as viewed from the front of the vehicle. When the wheels
tilt outward at the top, the camber is positive. When the wheels tilt inward at the top, the camber is negative. The
amount of tilt is measured in degrees.
PRELIMINARY CHECKS PRIOR TO ADJUSTING FRONT ALIGNMENT
Steering and vibration complaints are not always the result of improper alignment. An additional item to be checked
is the possibility of tire lead due to worn or improperly manufactured tires. ªLeadº is the deviation of the vehicle from
a straight path on a level road without hand pressure on the steering wheel.
Section 3 of this manual contains a procedure for determining the presence of a tire lead problem.
Before making any adjustment affecting toe setting, the following checks and inspections should be made to en-
sure correctness of alignment readings and alignment adjustments:
1) Check all tires for proper inflation pressures and approximately the same tread wear.
2) Check for loose ball joints. Check tie rod ends; if excessive looseness is noted, it must be corrected before ad-
justing.
3) Check for run-out of wheels and tires.
4) Check vehicle trim heights; if out of limits and a correction is to be made, it must be made before adjusting toe.
5) Check for loose control arms.
6) Check for loose or missing stabilizer bar attachments.
7) Consideration must be given to excess loads, such as tool boxes. If this excess load is normally carried in ve-
hicle, it should remain in vehicle during alignment checks.
8) Consider condition of equipment being used to check alignment and follow manufacturer's instructions.
9) Regardless of equipment used to check alignment, vehicle must be on a level surface both fore and aft and
transversely.
TOE ADJUSTMENT
Toe is adjusted by changing tie rod length. Loosen right and left tie
rod end lock nuts first and then rotate right and left tie rods by the
same amount to align toe-in to specification.
In this adjustment, right and left tie rods should become equal in
length.
After adjustment, tighten lock nuts to specified torque.
Tightening Torque
(a): 65 N
.m (6.5 kg-m, 47.0 lb-ft)
CAMBER AND CASTER ADJUSTMENT
Should camber or caster be found out of specifications upon in-
spection, locate its cause first. If it is in damaged, loose, bent,
dented or worn suspension parts, they should be replaced. If it is
in body, repair it so as to attain specifications.
To prevent possible incorrect reading of camber or caster, vehicle
front end must be moved up and down a few times before inspec-
tion.

YH4
GRAND
VITARA
POWER STEERING (P / S) SYSTEM 3B1-5
DIAGNOSIS
GENERAL DIAGNOSIS TABLE
ConditionPossible CauseCorrection
Steering wheel
feels heavy
(at low speed)
Fluid deteriorated, low viscosity, different
type of fluid mixed

Pipes or hoses deformed, air entering
through joint

Insufficient air purging from P / S circuit

P / S belt worn, lacking in tension

Tire inflation pressure excessively low

Front end alignment out of order

Steering wheel installed improperly (twisted)

Bind in tie rod or tie rod end ball joint

P / S pump hydraulic pressure fails to increase

P / S pump hydraulic pressure increases
but slowly

Steering gear box malfunctionReplace fluid.
Replace defective part.
Purge air.
Adjust belt tension or replace
belt as necessary.
Inflate tire.
Check and adjust front end
alignment.
Install steering wheel correctly.
Replace defective part.
Check pressure and repair or
replace defective part.
Check pressure and repair or
replace defective part.
Replace gear box.
Steering wheel
feels heavy
momentarily when
turning it to the
left or right
Air drawn in due to insufficient amount
of fluid

Slipping P / S belt

P / S pump hydraulic pressure fails to
increase

P / S pump hydraulic pressure increases
but slowly

Steering gear box malfunctionAdd fluid and purge air.
Adjust belt tension or replace
belt as necessary.
Check pressure and repair or
replace defective part.
Check pressure and repair or
replace defective part.
Replace gear box.
Poor recovery
from turnsNOTE:
To check steering wheel for recovery, with vehicle running at 22 mile / h (35 km / h),
turn steering wheel 90 and let it free. It should return more than 60.

Deformed pipes or hoses

Steering column installed improperly

Front end alignment out of order

Ball joints binding

P / S pump hydraulic pressure fails to
increase

P / S pump hydraulic pressure increases
but slowly

Steering gear box malfunctionReplace defective part.
Install steering column correctly.
Check and adjust front end
alignment.
Replace defective part.
Check pressure and repair or
replace defective part.
Check pressure and repair or
replace defective part.
Replace gear box.